Diagnostic Instructions
Circuit/System Description
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module.
The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
Diagnostic Aids
Reference Information
Schematic Reference
Engine Heating/Cooling Schematics
Connector End View Reference
Component Connector End View Index
Description and Operation
Cooling Fan Description and Operation
Electrical Information Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
1. Ignition ON.
2. Verify that DTC P0480, P0691, or P0692, is not set.
Refer to DTC P0480, P0481, P0691, P0692, P0693, or P0694 (LTG) or DTC P0480, P0481, P0691, P0692, P0693, or P0694 (LGX).
NOTE: A slight delay may occur before the cooling fan activates.
3. Verify the G10 Cooling Fan Motor activates and increases in speed with each command using a scan tool.
Refer to Circuit/System Testing
4. All OK.
Circuit/System Testing
1. Ignition OFF, disconnect the harness connector G10 Cooling Fan Motor.
2. Verify that a test lamp illuminates between the ground circuit terminal 2 and B+.
3. Test or replace the G10 Cooling Fan Motor.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
ENGINE OVERHEATING
DEFINITION: Either of the following conditions indicate a probable engine overheat condition. The engine temperature gauge is in the red (overheat) zone and/or the engine temperature indicator is ON. Hot engine coolant overflows from the coolant recovery reservoir and/or radiator cap onto the ground while the engine is running.
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LOSS OF COOLANT
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THERMOSTAT DIAGNOSIS
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COOLANT HEATER INOPERATIVE
Diagnostic Instructions
Circuit/System Description
The coolant heater is a 300 watt heating element that mounts to the engine block. The coolant heater operates using 120 V AC external power and is designed to warm the coolant in the engine block area for improved starting in very cold weather. The coolant heater also helps reduce fuel consumption when a cold engine is warming up. The unit is equipped with a detachable AC power cord. There is an internal thermal switch in the coolant heater cord that prevents operation above -18ºC (0ºF). A weather shield on the cord is provided to protect the plug when not in use.
Reference Information
Electrical Information Reference
Circuit/System Testing
NOTE: The coolant heater cord will read Open due to an internal thermal switch if the ambient temperature is above -18ºC (0ºF).
1. Ignition OFF, disconnect the coolant heater cord from the E19 Coolant Heater.
2. Test for 40 - 55 Ω between the terminals of the E19 Coolant Heater.
Replace the E19 Coolant Heater.
3. Test for infinite resistance between each terminal of the E19 Coolant Heater and ground.
Replace the E19 Coolant Heater.
4. Test for less than 2 Ω between the engine coolant heater cord plug and the engine coolant heater cord connector for each circuit.
Replace the engine coolant heater cord.
Go to next step: All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic repair.
ENGINE FAILS TO REACH NORMAL OPERATING TEMPERATURE
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Pressure Cap Testing
Cooling System Leak Testing (Pressure Test)
Older Children
Model Coverage, Description & Operation