Buick Regal: Transfer Case Fluid Replacement
Removal Procedure
1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
2.
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NOTE:
- When performing the following procedure, use only hand tools to remove and install the drain and fill plugs.
- Ensure that an approved drain pan is used when draining the transfer case.
Remove and DISCARD the oil drain plug (1) and seal.
3.
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Remove and DISCARD the fill plug (1) and seal.
4. Allow the transfer case to drain completely.
Installation Procedure
1.
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CAUTION: Refer to Fastener Caution.
Install a NEW drain plug (1) and seal and tighten to 50 N.m (37 lb ft).
2. Fill the transfer case to the bottom of the fill plug hole with the recommended fluid.
3.
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Install a NEW fill plug (1) and seal and tighten to 50 N.m (37 lb ft).
DRAIN PLUG REPLACEMENT
Removal Procedure
1. Remove the power transfer unit heat shield.
2.
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NOTE: When performing the following procedure, use only hand tools to remove and install the drain and fill plugs.
NOTE: Ensure that an approved drain pan is used when draining the transfer case.
Remove and DISCARD the oil drain plug (2) and seal.
3. Remove and DISCARD the fill plug (1) and seal.
4. Allow the transfer case to drain completely.
Installation Procedure
1.
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CAUTION: Refer to Component Fastener Tightening Caution.
Install a NEW drain plug (2) and seal and tighten to 40 N.m (30 lb ft).
2. Fill the transfer case to the bottom of the fill plug hole with the recommended fluid.
3. Install a NEW fill plug (1) and seal and tighten to 40 N.m (30 lb ft).
4. Install the power transfer unit heat shield.
FILL PLUG REPLACEMENT
Removal Procedure
1. Raise and suitably support the vehicle. 2. Remove the power transfer unit heat shield from the transmission. 3.
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Remove and DISCARD the fill plug (1) and seal.
Installation Procedure
1. Fill the transfer case to the bottom of the fill plug hole with the recommended fluid.
2.
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CAUTION: Refer to Component Fastener Tightening Caution.
Install a NEW fill plug (1) and seal and tighten to 40 N.m (30 lb ft).
3. Install the power transfer unit heat shield to the transmission.
4. Lower the vehicle.
POWER TRANSFER UNIT VENT HOSE REPLACEMENT (2.0L LTG)
Removal Procedure
1.
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Disconnect the power transfer unit vent hose assembly (1) from the radiator surge tank assembly.
2. Disconnect the power transfer vent hose assembly from the power transfer unit.
3. Remove the power transfer unit vent hose assembly (1) from the vehicle.
Installation Procedure
1.
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NOTE: Ensure the vent hoses are free of kinks and routed clear of sharp objects.
Connect the power transfer unit vent hose assembly (1) to the radiator surge tank assembly.
2. Connect the power transfer unit vent hose assembly to the power transfer unit.
INTERMEDIATE DRIVE SHAFT REPLACEMENT
Removal Procedure
1. Power transfer unit cover - Remove.
2.
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Remove and Discard the intermediate drive shaft retainer (1) from the transfer case.
3. Pull the intermediate drive shaft (2) out of the transfer case.
Installation Procedure
1.
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Install the intermediate drive shaft (2) to the transfer case.
2. Install the NEW intermediate drive shaft retainer (1) to the transfer case.
3. Power transfer unit cover - Install.
READ NEXT:
Power Transfer Unit Cover To Intermediate Drive Shaft Seal Replacement
Special Tools
DT-305-1 Driver Handle
DT-51466 Seal Installer
Equivalent regional tools: Special Tools
Removal Procedure
1. Raise and support the vehicle. Lifting and Jacking the Vehicle.
NOTE: The
Transfer Case Bracket Replacement (2.0L LTG)
Removal Procedure
1. Raise and support the vehicle. Lifting and Jacking the Vehicle.
NOTE: The drive shaft remains in the wheel hub.
2. Front Wheel Drive Half Shaft- Right Side@Transfer Case - Disconn
SEE MORE:
Diagnostic Information and Procedures
LEAK TESTING
Special Tools
GE-41447 A/C Tracer Dye-Box of 24
GE-42220 Universal 12V Leak Detection Lamp
GE-43872 Fluorescent Dye Cleaner
GE-50078 Electronic Leak Detector
GE-50744 R-1234yf PAG Oil Injection Hose
GE-50745 R-1234yf POE Oil Injection Hose
Equivalent regional tools: Special Tool
If the On Indicator Is Lit for a
Child Restraint
The passenger sensing system is
designed to turn off the front
outboard passenger frontal airbag
and knee airbag if the system
determines that an infant is present
in a child restraint. If a child restraint
has been installed and the on
indicator is lit:
1. Turn the vehicle off.
2. Remove the child
